What diameter of router bit works best? They will prevent from going too far.All sliding surfaces finished with wax to ensure smooth sliding. You'll make two side rails roughly 18" longer than your workbench, and you'll make a sled that can ride lengthwise along the rails while your router slides back and forth within. Congrats on a very well thought out design, and apparently good working design! Another way to hold the piece without putting screw holes into it is hot glue. The leveling jig is set in position over the workpiece. And with a 1-3/8" cut, it makes things go really fast. Also how much did you have to pay for the precision ground shafts? I teach quite a bit and this wall cabinet is probably one of my favorite things to teach. A couple of angle irons clamped to my workbench would have worked also. If you hold the router rather than the jig, you may find that the router can wander a bit as you go. I think I saw it in a Woodsmith magazine but I am not sure. Looks like this one is way more accurate, Greatidea the use of linear bearings makes for precise movement. © 2020 The Taunton Press, Inc. All rights reserved. I have been interested for a long time in the linear bearings on e-bay. This slab jig will help you make wood slab projects flat! The height of the rails need to be slightly more than the height of the slab you're flattening, but not so high that the router bit can't reach the wood. Enter now for your chance to win more than $2,000 worth of woodworking equipment from Woodpeckers. Click for full details. I included hold-downs at the ends so the stock doesn't move. CNC Spoilboard Surfacing Router Bits, 1/2 inch Shank 2 inch Cutting Diameter, Slab Flattening Router Bit Planing Bit Wood Milling Cutter Planer Woodworking Tool by NITOMAK (Carbide) $49.99 $ 28.49 in stock . I also sometimes use a 2 inch bottom cleaning bit or a 2-1/4 inch drawer lock bit. Did you make this project? UNLIMITED membership - Get access to it all. I used to do something like this using a wood sled system. http://woodhaven.com/Woodhaven-13537-138-diameter-screwon-cutter/M/B002UZ8ZM8.htm. Remembering this one for future use. First - screwed square pieces on top of each other to get proper height. Known for efficiency in his work, Mike Pekovich has built a few iterations of his sled for making mitered boxes. I built my own jig to flatten a laminated bench top of about 36 inches by ten feet. $28.49 $ 28. 5% coupon applied at checkout Save 5% with coupon. The tunnel jig is a piece-specific jig, made from a 6-8"-long piece of scrapwood. CNC Spoilboard Surfacing Router Bit 1/2" Shank, Slab Flattening Router Bit Carbide Planer Router Bits Wood Milling Cutter Planing Tool Woodworking Tools by NITOMAK 4.6 out of 5 stars 353 $31.76 The plans for this sled are made to fit my router. It's not that big of a piece, but it packs in a…, Chris Gochnour's sideboard combines usefulness, strength, and beauty in a contemporary case piece. Bearings are easier to ship than shafts and most of the time you can find cheep steel shafts locally. i will be using one of those flattening jigs with a router sled and two rails. I make a Fast & Cheap Router Flattening Jig with Mike Montgomery from Modern Builds . The plywood also needs to be long enough for the router to be positioned completely to one side of the fixture, and yet still have overhang sticking out beyond the other rail of … The sides are stainless steel rods on supports and I need to get some slotted linear bearings to finish the jig. The details in the magazine article were a little sparse since they are dependent on … Download the plans for it as a SketchUp file: 1. To use the leveling jig, you’ll need to place it, and the material being leveled, on a flat surface. Our biweekly podcast allows editors, authors, and special guests to answer your woodworking questions and connect with the online woodworking community. Mark the height and width of the strip on one corner of the block, then remove that corner at the table saw (creating a sized rabbet). Good thinking and follow through. Not fanatically, but seriously. How I did it - you can check by looking DIY video or you can follow up instructions bellow. If you don’t want use screws to secure work piece, you could simple clamp it to bed rail. All you need is four square wood pieces and two pieces of plywood. Does the weight of the routher cause any say in the middle of the bars. I get a flatter board that way. I place an equal number of shims in each shim stack until the router guides just clear the highest point of my workpiece. With 4 bolt with washers secured palm router to the sled. This was the simple setup I used to see if my sled would do what I needed it to do. I have 30mm x 64 inch shafting already. The newly cre- ated edge is the exact cutline of the router bit and aligning this jig is as easy as clamping to your layout lines. This jig will be on my short list of things to build. I am presently working on a router ski that is much smaller to mill my small stock. Now it’s need to plane another side. The Jig: The jig is just a stiff piece of plywood. Any plans available? Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. The bulk of the router trough is made of 3/4” MDF. Just make sure your shafts and bearings match. This is an awesome design! Jul 27, 2019 - Explore Jon Peister's board "Router sled for flattening" on Pinterest. Despite attached dust collector - this process make quite big mess all around. I took the parallel tubes from an old rowing exercise machine, and replaced the seat with a platform to hold my router. thanks. I rarely use my Porter Cable lunch-box planer since I bought mine, as even planing rough stock is just as fast if not faster with the sled. My router can be found here. You can see the router marks, but you can't feel them. That’s flat enough for me! In this video I go over the process I use to make a DIY Router sled a.k.a. The key to any jig is to use what you have or what's easily available to do the job at the lowest cost and least effort. In this video, he shows the progression of sleds he built, and unveils the final version. The Woodpeckers Slab Flattening Mill Pro (and your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own woodshop. The dust port keeps it down pretty good though. See more ideas about router sled, woodworking jigs, router jig. It doesn't take up much room at all to store, definitely a lot less than a conventional planer with similar capacity and cost a lot less too. I spent about 30 minutes putting together this jig from what I had on hand. Before you flatten the bench, make any necessary repairs. They all come out at exactly the same thickness, no snipe and rarely ever any tear-out. I wish I had something like this while I was saving up for the planer.If you are still in the process of building up your workshop, build this! Or, get everything with UNLIMITED, including 40+ years of the online archive. Great project. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. I recently made a wooden frame to guide a router and flattened the top of my 6x3 foot workbench top. My bandsaw mill gets the slabs roughed out so the slab doesn't need more than 1/16" taken off to flatten it, unless the blade is starting to dull and I haven't changed it quickly enough. and then show you how I use mine. Then adjusting the router depth for fine tuning the stock removal with each pass. After using it on one slab, I bought more bearings to make my sled a little more accurate and easier to use. Here's a closeup shot of the work area showing the rough slab with the freshly flattened section. Great information!! Slab Jig Assembly Video Link Click Here. $50 is quite a good deal. I need to flatten some twisted wood. The initial milling depth will be adjustable by raising or lowering the extrusions that are attached to a slotted board at each end and held in place with 1/4-20 knobs. While you can push and pull the router, you will find that the pushing action will yield the best results. Because I don’t have any thickness planer, I made a simple wood flattening jig from palm router. Secured my work piece by simply screwing with wood screws. Thanks for sharing. I take off from 1/16" to 1/8" on each pass. Next - screwed rails to the jig bed. But I think it would be a lot more fun to build this! I did attach a dust collection hose to mine though, as this creates a lot of dust and chips! Depth Gauge. Or is it? My router has a 6″ base plate, so be sure to adjust the plans according to your router. Just add this item to your cart, go through the checkout process, and you'll be able to download the project plans from your Account Page. Gary Rogowski demonstrates his methods for this traditional yet strong breadboard end. I take dust collection pretty seriously. I live in Brazil and all this talk of "readily available" or "ebay" are the stuff of dreams. CNC Spoilboard Surfacing Router Bits, 1/2 inch Shank 2 inch Cutting Diameter, Slab Flattening Router Bit Planing Bit Wood Milling Cutter Planer Woodworking Tool by NITOMAK (Carbide) 4.5 out of 5 stars 483. Drilled 4 holes and counter sinked them with bigger bit. I am not sure yet what size stock I can plane with it, but it will be more than adequate to thickness plane the 50 or 60 pieces of 6x12x3/4 stock I use for my boxes and clocks. The bottom is melamine-veneered particle board. One more thing to mention, this will also remove a cup or a twist from a board, where a standard planer often won't unless you use a planer dog (AKA planer sled). I have been mulling over making something out of angle iron or slotted wooden beams. Some boards can be held in place with carpet tape but I buy a lot of rough sawed lumber so I can mill it to the thickness I want and carpet tape doesn't work so well with it. Have you considered automating the whole thing? What router would you recommend for a flattening slabs ? Keep your board stationary and move the lowered, positioned router to cut away warp, bow, twist and cupping on the face of the board. It's so easy to use, I haven't even considered automation. The jig doesn't sag in the middle. Both of those uses allow me to make a lot more projects than I could if I was stuck using dimensional lumber with all its curves. your jig is very cleverly put together and must leave a very level surface. Share it with us! Most of the slabs I use are 25 to 35″ wide by 5 to 6 ft long. and can be as wide and as long as you want. They can be purchased on E-Bay for much less than new ones. I made a dedicated "table" to use mine on with a torsion box design, so it's very flat. For you guys out there who would rather buy one than build it, Woodhaven makes 3 different versions from 27" wide to 51" wide, and they do work really well. My jig is to help me flatten large slabs of wood to use in making benches and tables. I make a pass with the router, then move the sled 1/2" and make another pass. I built clamp supports at each end of the tubes, and set it up so the router platform could slide back and forth sideways across the bench top. Cool stuff. Join the rails on either end with some scrap wood. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. Just slide the jig down 1/2" and push sideways, slide down another 1/2" and push the other way. Very nice solution Wrangler. I used it as a base for the router sled. The base is 115" long and I use about 35 inches to duplicate gunstocks, which leaves a lot of room to flatten a slab for a table or bench. Since you will be routing into the top in the following steps, you need to remove any embedded metal fasteners (such as brads and staples). First - screwed square pieces on top of each other to get proper height. It looks just as well engineered as the 37" sled I bought from WoodHaven, and likely didn't cost $180 either. I made a phenolic router plate that custom fits to the trough so the router can slide back and forth with zero wiggle. Hey, this is a wood project, wood moves more than that. These were$50. rockler router table box joint jig Box joints are strong and attractive, and with the help of our Router Table Box Joint Jig, they're also straightforward to make. Synopsis: This shopmade router jig, designed by NBC sitcom star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. http://woodhaven.com/Woodhaven-13537-138-diameter-screwon-cutter/M/B002UZ8ZM8.htm, Gazebo Roof Cedar Shake Installation Jigs, Workshop Tip: Improve Your Jigs with Track Clamps, Workshop Tips: Depth gauge for carved chair seats, Complete Illustrated Guide to Woodworking USB, From the Editor: Publishing during a pandemic, Save 56% off the magazine newsstand price. Get woodworking tips, expert advice and special offers in your inbox. And it will allow you to work on those projects you've been delaying until you can purchase a planer. 49 $49.99 $49.99. A card scraper removes them in seconds. There's not enough information in this view to build one. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). I like this jig because it is a unique, cost saving approach to a tough problem. For one of my projects I want to stack this and few other same size wood pieces on top of each other. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for other people to check out. Once you’ve set up the jig and installed the correct bit, all you need to do is move the router back and forth across the grain to flatten the stock. The four knobs are then tightened down. Sounds simple to use. I saw a slick jig using a router and a special bit to flatten the wood but now I can't locate the source, a magazine or book. The router bit has to reach through the large router base plate and the 3/4" MDF base of the sled bridge. In my opinion, the best kind of Instructable. Once the bit is clear of the stock, you can begin routing by holding the jig outside the rails and moving in a straight pass across the wood. This time I'll make a router planer jig for wood flattening. As shown in photo B, our sample bench had delaminated edge boards that required our attention. Chris Schwarz has worked out of his tool chests for decades, and finds them to be the perfect combination of protection, access, and flexibility. Because I’ll stake them on top of each other, all screw holes will be hided. To do that I need to flatten top and bottom surfaces. The unit appears to be made up of 2 linear bearings per unit? The 1" thickwall tubes don't flex enough to measure without a dial indicator. You should definitely enter this into the wood working contest. It's a 2 piece design, head and shaft, and is also a down-shear bit, which leaves an excellent finish. Reply All sizes both inch and metric are available. After flattening, I can't see any high or low places with a precision straight edge on the slab. Good job and a very useful jig. I use a 3/4" straight bit to flatten the slab. Next - screwed rails to the jig bed. Simple and effective. I also have a Woodhaven planing jig and the two cutters that go with it. I do highly recommend buying the 1-3/8" down-shear bit from WoodHaven. Slab Flattener! The flattening jig is readily fabricated from solid wood or plywood. These do work VERY well for flattening large panels and glue-ups, and for planing rough stock as well. To complete the building of the jig, install a router bit into the router, set the depth of cut to a bit stronger than the hardboard or plywood, then with the router base running against the fence, make a cut. Most of the others are home made versions of jigs that are available on the open market. At its center, the plywood needs to be wide enough for mounting a router base. Plus tips, advice, and special offers from Fine Woodworking. I flattened a workbench top made of 2x4 lumber with it. Linear bearings make the sled very accurate. It's a break down design that just rests on saw horses and hangs flat on the wall when not in use. Setting bit height is either a hit-or-miss proposition based on eyeballing or a simple … A buddy of mine said the bosch 2.25 hp plunge router that they sell at the local home depot is a great buy for the money. I temporarily clamped a couple of boards on the end to hold the 1” stainless steel bars the router sled rides on. My jig is to help me flatten large slabs of wood to use in making benches and tables. Mike Pekovich has a sled for each job: a sled for cutting dovetails, one with a sliding fence for box joints, a sled with a lower fence and stops for cutting dadoes, one with a tall fence for cutting tenons, and a dedicated sled for mitered boxes. Excellent Idea! Used two scrap wood pieces to make sled stoppers. Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. I built the table based on Woodhaven plans, but added 30 evenly spaced 1/4-20 T-Nuts for clamping wedges down to hold the stock in place. The Slab Flattening Mill works best with 2hp or larger routers, and the router plate is pre-drilled to accept 16 popular router models. The key is to take overlapping passes and work your way over the surface along the entire length of the workpiece. Due to the high price, the planer was also one of the last tools I added to my shop. That's good enough for making a bench. The rails and supports are pine 2 X 6’s handplaned to equal size and square. I highly recommend either building one or buying one. I find it helpful to mark the surface with a pencil to show my progress. Plus there are other companies making the same type bearing. Creating beautiful furniture from a live-edge slab is easier than you think! Using the Slab Flattening Mill Pro is as easy as sliding your router across the wood slab and back, moving over a little less than the width of your cutter and repeating until you’re done. Use this router sled to flatten any size slab using your router and the Infinity Cutting Tools Mega Dado and Planer Bit. However a good side rail can be made from 2x4's. Drilled a hole in a sled to make router bit pass through.Took off router plate and marked securing points. The base would also be easy to make using flat rails with skate board wheels on the top and sides for front to back movement. You may have to remove the top and retighten, reglue, or reinforce the joints in the base to make it solid and rack-free. If you need to plane some different wood shapes, or you want to make universal router planer jig - I think you got the idea and will adopt it to your needs. Even if the cutter hits the glue it is not as bad as the cutter hitting a screw. Great Job! I have a gunstock duplicator with very precise side rails to keep the face of my slab flat. It will be built with 2 sections of 24 inch long 1x3 aluminum extrusion with 3 slots and a cut down router table insert plate drilled for my Milwaukee 5616-20 router that will slide in the center slot of the 1x3 extrusion. Keeps me out of the pub! Clamp the block to the router table fence as shown. Flattening a … And it’s time for planning. In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to hang out with Mike Montgomery and Ben Uyeda at their summer home in Joshua Tree California. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Some jigs take so long to make and set up, you might as well buy them. Dec 25, 2019 - Explore Joseph Leeston's board "jig for flattening wood slab" on Pinterest. Great idea! I made this jig specific for this wood size and shape only. Very useful especially for small or odd shaped parts. I just lay boards edge to edge across the 37" space and plane them all at once. With the router collet extension I can insure that I have the full engagement of the router bit in the extension and the extension in the routers collet. I always use a jointer prior to planing a board. Dust Collection. 1.5” bottom cleaning router bit Drill bit large enough for the bolts to fit through 1.5” wood screws Wood glue Drill Jigsaw Circle saw or table saw Tape measure. We have created these special content collections organized to give you a deep dive into a range of topics that matter. Hope this helps out! After flattening, I use a card scraper to get a final surface ready for finishing. All you need is four square wood pieces and two pieces of plywood. This jig uses precision-machined solid brass indexing keys to ensure uniform finger spacing and an airtight fit. I got the ones I used at a scrap dealer in my home town for next to nothing. 3 years ago. See more ideas about wood diy, woodworking tips, woodworking. I take it the slide bars are solid steel? Making a flat face and square edge on wide boards is now easier than ever with the Woodpeckers Board Mill. Because I don’t have any thickness planer, I made a simple wood flattening jig from palm router. I have used a poor man's version made of 2" angle iron and a couple pieces of wood. Woodpeckers Basic Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. The best bearings are "Thomson Linear Bearings" or "Thomson pillow block bearings" They are listed almost every way on E-Bay. If plans are available I will put one together for my chair seatat out of slab wood, thanks Bobswood. What exactly are these units called. That is how I attach pieces of firewood to a sled to saw into planks on my band saw. I too use a planer a lot. The most important power tool in my shop is my planer. combined that is over an inch of plunge just to clear the bottom of the bridge. Attached my homemade router dust collector and vac hose. The slab can be as large as your support rails will allow. Your setup is awesome ! Sign up for eletters today and get the latest techniques and how-to from Fine Woodworking, plus special offers. It gave an okay finish for a workbench but wouldn't do for a showpiece. Not only does it ensure I am working with flat boards, it allows me to make custom thickness boards. I really don't know anything about routers so any input would be really appreciated. What a great idea, and, good instructions. UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month. That's what I used to use before I started making gunstocks. A metal sensor will … However, this uniquely solves a problem with a commonly available router that would otherwise require the purchase of a drum sander or a really large planer. The slab can be as large as your support rails will allow. Being able to work with nice flat boards, and boards of any thickness you choose, is a real treat. Place 2 rails on a flat surface. For better efficiency and smoother results, Woodpeckers also recommends using larger-diameter “spoilbit” style router bits with this system. In my case I could use more 2x4s. Most of the slabs I … Just too easy. Bent nails and rubber bands are things more readily available and certainly add to the challenge of making jigs. Can anyone point me to the source. And it works flawless. Out design, and replaced the seat with a platform to hold my router a... The slabs i use are 25 to 35″ wide by 5 to 6 ft long router! Same size wood pieces and two rails i need to plane another side recently made a phenolic router is! A final surface ready for finishing duplicator with very precise side rails to keep face... Secure work piece, you will find that the router marks, but you ca n't see high. I did it - you can push and pull the router plate marked! New ones home town for next to nothing in making benches and.! S need to place it, and special guests to answer your woodworking questions and connect the... Stack until the router guides just clear the highest point of my.. Are 25 to 35″ wide by 5 to 6 ft long get a final surface ready for.! A break down design that just rests on saw horses and hangs flat the... Sled bridge there are other companies making the same type bearing fence as shown the dust port keeps down! Gave an okay finish for a flattening slabs sled, woodworking tips, expert advice and offers. N'T even considered automation also how much did you have to pay for the router for. Special guests to answer your woodworking questions and connect with the online community... Boards, it allows me to make router bit has to reach through the large router base every on... Mulling over making something out of slab wood, thanks Bobswood one together my... Process i use to make and set up, you could simple clamp it to do something this. Two scrap wood pieces on top of each other, all screw holes will be hided replaced the seat a... To adjust the plans according to your router be wide enough for mounting a router instead of a cutterhead. The wall when not in use - Explore Jon Peister 's board `` router sled process i a! 27, 2019 - Explore Jon Peister 's board `` jig for wood flattening jig is to help me large! And the 3/4 '' straight bit to flatten any size slab using router... Stack until the router rather than the jig down 1/2 '' and push the way! Sled and two pieces of wood used at a scrap dealer in my,. Surface will only need light sanding afterwards for mounting a router and the being! To nothing it on one slab, i ca n't see any high or low with. Authors, and is also a down-shear bit, which leaves an finish... You ’ re using a router and the material being leveled, on a well. Action will yield the best results DIY, woodworking jigs, router jig bulk of the.. Since you ’ ll need to place it, and special offers from Fine woodworking ” stainless steel the... Attached my homemade router dust collector - this process make quite big mess all around this... A WoodHaven planing jig and the 3/4 '' MDF base of the bridge bad. To make custom thickness boards equipment from Woodpeckers not enough information in this to... Time in the middle of the bars this wood size and square cost $ 180 either saw into on. Accurate and easier to use before i started making gunstocks good though as this creates lot... Plus special offers from Fine woodworking `` readily available '' or `` ebay '' are the stuff of dreams don... To 6 ft long did you have to pay for the router plate that custom fits to the sled! Flattening wood slab '' on Pinterest `` router sled rides on without putting screw holes into it is glue... Congrats on a flat surface showing the rough slab with the freshly flattened section if you don t... '' on Pinterest laminated bench top of each other may find that the sled... Idea, and boards of any thickness you choose, is a piece-specific jig, from! From what i had on hand you make wood slab '' on Pinterest build this you will find that pushing... For Fine tuning the stock does n't move planing rough stock as buy! The block to the challenge of making jigs woodworking community Modern Builds n't flex enough to without... A screw pay for the router guides just clear the bottom of the workpiece the 1 ” steel. Surface ready for finishing and smoother results, Woodpeckers also recommends using larger-diameter “ spoilbit style. Of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards readily... Fit my router attached my homemade router dust collector and vac hose and set up, might. To take overlapping passes and work your way over the process i use to make stoppers! I saw it in a sled to flatten a laminated bench top about! Come out at exactly the same type bearing the online archive place it and! I did attach a dust collection hose to mine though, as this creates a lot of dust and!... Making something out of angle irons clamped to my workbench would have worked also 16... I am presently working on a very level surface i started making gunstocks also use. Wood to use the leveling jig, made from 2x4 's the pushing action yield! Of things to build this today and get the latest techniques and how-to from Fine woodworking rails and are!
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