Hello there, just asking for some help on installing iron balusters. Attach bracket to the post with two 2" long screws at one end. Use at least 1 hole saw size and 1/4″ pilot drill size to allow for baluster pipe plumb variance. However it was a fight the whole way. When I had my own personal stairs remodeled I took some video of every step including drilling holes. Drill holes 1/4" larger than the pipe in balusters. You then drill a … Make sure you drill at least 1 to 1.5 inch in the handrail. Note: There is an alternate way to install round top balusters.When drilling the holes in the bottom of the rail, the holes should be 1-1/2-inches deep. Drill; Paddle Bit; Sharpie Marker; Step 1 – Mark your Holes. www.stairsupplies.com STAIRSUPPLIES Beautiful stair creations 1 866 226 6536 For 1/2" balusters use a 5/8" wood bit. Pull the drill out. Use the spade bit to drill holes in the handrail (Image 2) and the bottom seal plate to set new balusters. Does the flat end or the round end go on top? Drill … Once installed layout the balusters on the floor and use a level to plumb up to the handrail town and mark the association at the town bottom of the handrail. Once you have your balusters marked you are going to drill your holes, face the ½” drill bit away from the short end then drill your holes at a 5 degree angle, you are only going to drill half way into the baluster do not drill all the way through the baluster. Tip: Swimming the drill in a circle while drilling will simplify removing the marble rail plug. Pocket holes are what you use to connect 2 pieces of wood at an angle. The product did work for the function I purchased it for, drilling the angled 20 mm holes in cedar stair rails to accept 3/4" aluminium round balusters. Step 8 Affix balusters and fillets using construction adhesive and finishing nails. Next, push the top of the baluster up into the hole in the bottom of the rail. Round Baluster Connectors\\\\nDeckorators Classic Round Baluster Connectors allow the installation of round balusters to the rail without drilling. turned balusters. Any help would be appreciated thanks. If you will be using lag screws, use two 1 ⁄ 2 in (1.3 cm)-diameter galvanized screws with washers, These are rust proof. Ask your home improvement center representative for advice on what drill bit to select. Enjoy! balusters against the rail to make sure your pattern and spacing are correct. For the bottom rail, use a paddle bit to enlarge the pilot holes to the size of the baluster pins; ours were ¾ inch wide and 1 inch deep. Use this guide to help you calculate how many balusters to buy, and how far apart to space them. replacing old balusters, you need to ensure you have holes at the appropriate sizes and depths. Now that you have the number of balusters, you can figure the exact baluster spacing. Step 4 – Drill the Holes Obtain a special baluster drill bit that will create a hole and a secondary thread for the bolts you use to secure the balusters to the staircase. Then the handrail will be placed over this ¼” board and nailed from the bottom. Simply put, measure and mark your drill points. Drill holes for baluster pipe locations in bottom rail sections. 25 = 17.05 III. Place bottom rail on flat surface and apply adhesive around each hole drilled above. Plug the screw holes with matching wood plugs and cut off the ends. I prefer to use a pair of rail bolts as shown below. I drill a 1 inch hole in the side of the posts about 1 3/4 up from the bottom. Once the holes have been drilled into the Treads/Shoe Plate and Handrail, the next step is to remove the handrail and install the iron balusters into the Treads/Shoe Plate. Connectors give balusters a snug and secure fit and are completely hidden by the balusters for a smooth, professional look for your deck railing. Note: Our LI-40840 balusters include hardware for mounting to the handrail, therefore, holes are not needed in the handrail for these balusters. Does it differ from paint grade to stain grade? Cut the balusters 1/2-inch longer than the length of the baluster as above. The device does not hold its settings very well, so you have to constantly keep an eye on the "set" angle. The wooden spindles are screws on the bracket from the top. Drill 1 inch to 1.5 inch deep up into the handrail. Step 6 Pre-drill and attach baluster into the plow under the handrail with appropriate finishing nails. This content is imported from YouTube. Do the same for the top rail, which will hold the tops of the balusters; the holes in … If the round end then I am sure I need to space and drill the holes for them to go into and attach with glue.. but do I … Least 1 to 1.5 inch in the handrail with appropriate finishing nails number of balusters punch. 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